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What’s really inside your keg? A look at keg diagnostics with MicroStar

April 21, 2015Chris Crowell

You love your kegs, but how well do you really know them? Kegs have cold, steely exteriors, and they try to hide what’s inside them, but it is there. To be a pal to your kegs, and to provide the best beer you can, you need a more intimate look inside. At the Craft Brewers Conference & BrewExpo America, MicroStar demonstrated one such powerful way to do this, using a RoTech diagnostic keg and a quality assurance manager.

keg diagnosticsChris Nimptsch, CEO of PROFAMO, walked us through the setup. A RoTech diagnostic keg is equipped with three temperature sensors (neck, middle and top — all at least a millimeter off the walls so as not to be affected by the temperature of the metal), a level sensor, a pressure sensor and a clamping sensor. The keg is sent down the line, cleaned, sanitized and filled. The sensors then report back to a computer to generate a chart, like the one below, that details how smoothly and efficiently the process went.

Microstar keg diagnostics
In this chart you will find the pressure, neck temperature, middle temperature, top temperature and contents mapped out throughout the keg cleaning/filling process. The colored boxes are programmable sections that note ranges you’d like to hit or stay out of.

 

The results can be invaluable. Nimptsch gave a few examples, some of prominent breweries, where the diagnostic keg approach saved what would have been hundreds of flawed fills. Maybe your steam isn’t running as hot or as long as it used to, and previously sterilized kegs are now only barely disinfected. Big difference. Or maybe steam is erroneously being left or sucked into the keg just before filling takes place. There is a list of at least 30 different operations that could be off or in need of optimization that would all be nearly impossible to see without the diagnostic process.

microstar kegsThis presentation was also a demonstration of MicroStar’s new commitment to holistic keg service. We all know MicroStar’s keg sharing business model, but after acquiring Tosca, a keg repair and maintenance operation, MicroStar is making a huge investment into what it’s calling MicroStar Quality Services. You may not get your kegs through MicroStar’s pooled assets program, but you could still use some quality assurance advice or keg/keg line repair work. This is the investment MicroStar is making with this new quality services division. With Tosca’s expertise on board, the company is poised to become the leading, on-the-street solution for keg maintenance and quality assurance.

For more on what’s happening at MicroStar these days, be sure to check out our interview with MicroStar CEO Michael Hranicka at the top of the post. For other great keg maintenance information, check out the links below.

Top Causes of Leaky Kegs

To avoid keg leaks, all you really need is vigilance throughout your keg cleaning, filling and distribution process. A small misalignment in a filling line, or an undetected scratch can … Read More

Keep it clean: Common keg cleaning questions answered

There is a popular saying among brewers: If you love washing dishes, you’ll love brewing beer. That’s because cleaning and sanitation are critical to brewing great beer. Even the slightest … Read More

Micro Matic’s ‘New Generation Spear’ ups hygiene, safety of kegs

Micro Matic debuted its “New Generation Spear” while at the 2014 Craft Brewers Conference & BrewExpo America in Denver, which the company says has three key improvements over other spears … Read More

10 packaging tips from famous craft brewers and expert manufacturers

The science of commercial beer goes beyond the chemistry of brewing. The process of packaging it is an equally impressive engineering feat, requiring bottling, canning, kegging, labeling, sorting, accumulating, boxing, … Read More

kegs multiple silver
Do the keg management math: Is a pooled-asset solution right for you?
craft beer packaging
Packaging on a budget: Four solutions your craft brewery should consider
craft beer packaging advice
Packaging Advice and Innovations in 2014
Close Brewing Ekegs
MicroStar offers solution to cure keg management headaches

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  1. Kt Punky says

    April 22, 2015 at 9:52 pm

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  2. 김준영 says

    April 22, 2015 at 9:52 pm

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  3. SoCalBeerBiz says

    April 22, 2015 at 8:17 pm

    What’s really inside your keg? A look at keg diagnostics with @MicroStarKegs. http://t.co/aTRUu1njPG via @CraftBrewingBiz

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  4. Krones AG says

    April 22, 2015 at 9:36 am

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  5. Steven D. Hirschauer says

    April 22, 2015 at 9:36 am

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    April 21, 2015 at 9:06 pm

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    April 21, 2015 at 5:52 pm

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    April 21, 2015 at 3:07 pm

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  10. crsimp01 says

    April 21, 2015 at 2:50 pm

    What’s really inside your keg? A look at keg diagnostics with MicroStar http://t.co/nGnIkff6mZ via @craftbrewingbiz

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